3 Separation Systems
3 Separation Systems
Goregaon West, Mumbai, Maharashtra
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Demineralization Plant

We have with us extensive experience in making available precision engineered and functioning Demineralization Plant. These plants are designed based on the raw water parameters and the expected treated water parameters. In the process of De mineralization System the bi-functional group attached to Cation and Anion resin plays a vital role in exchanging process of ions.
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Demineralizers
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Demineralizers

Approx. Price: Rs 50,000 / onwardsGet Latest Price
Demineralizerz is a two vessel system with separate cation and anion exchange vessel. It produces ultra pure water free from minerals. In this, all the cations and anions are converted to their respective acids. Finally the water is left with only hydrogen and hydroxyl ions that combine to form pure water.

Working
  • The strong base demineralizer is a two-vessel system
  • First, water is passed through a strong acid cation exchange vessel
  • In this vessel, the ionizable salts in the water are converted to their respective acids
  • Then the water is passed through strong base anion exchange vessel
  • The negative radicals of the acids are converted to hydroxyl (OH-) ions in this vessel
  • Finally the output water contains only hydrogen (H+) and hydroxyl (OH-) ions that combine to form pure water

Technical specifications
  • Size: 18” to 48” in diameter
  • Service flow (gpm): 15-115
  • Cation resin (cuft): 5.5-44
  • Anion resin (cuft): 5.5-44
  • Capacity (Kgr CaCO3): 102- 814
  • Tank Size D X H (inches): 18 x 65 to 48 x 72
  • Pipe Size: 1’’ to 3’’

Application areas

Demineralizers are used in demineralization plants and systems for various commercial, residential and industrial applications.


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Demineralization Plant
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Demineralization Plant

Approx. Price: Rs 50,000 / onwardsGet Latest Price

Each plant for the production of demineralized water is custom made whether it is 100 lph or 15 m3/hr. Demineralization Plant is designed with the following parameters.

 

  • Raw water analysis
  • Quality of product water
  • Production of dm water per hour
  • Regeneration period
  • Automation & controls


System includes:


  • Frp/msrl/ssrl pressure vessels
  • Multi port valve/ball valve piping
  • Ion exchange resins
  • Sand/gravel/carbon
  • Control panel with plc
  • Pressure monitors
  • Feed/ booster pump
  • Level controller
  • Batch controller
  • S. S. / m. S. Powder coated frame
  • Regenerate drums
  • Std pvc/ pvc-u/ . S. Piping

 

Polisher:

 

  • Non regenerative type
  • Continuous high quality water
  • Compact design
  • Low equipment cost
  • Negligible labor charges
  • Lower to medium productions

 

Mixed bed:

 

  • Regenerative type
  • Low cost for production per ltr of water
  • High equipment cost
  • Fully automatize process
  • Medium to higher productions

 

Pressure vessels:

 

FRP - fiber reinforced plastic – pentair international ltd, SSRL& MSRL - stainless steel & mild steel rubber lining are fabricated in-house with advanced manufacturing processes gives low maintenance, higher servicing life with space savings.

 

Lon Exchange Resin:


As a part of the best industry practice we only use mono dispersion resins having size distribution of 0. 6 mm through. Results in high quality, longer generation periods, low channeling with high pressure and shock resistivity and longer changing periods.

 

Multiport valves:


Instead of conventional six way valve type pattern we use new generation multiplexor valves (for small to medium systems) which not only reduces labor requirement but also saves space, reduces maintainer time during servicing and importantly very economical also.

 

Type: manual multiplier valves, automatic multiplier valves

 

Piping:

 

PVC/ PVC-u pipes and fittings are of George Fischer, Switzerland or any standard Indian make. S. S. Piping are custom made at our fabrication shop with elector polishing which makes it suitable for all purposes including pharma & electronic industry.

 

Automation & controls:

 

We offer following automation as part of the standard package. Even other can also be included upon customer request.

 

  • Conductivity controls
  • Level controls (raw water & product water tank)
  • Auto regeneration
  • Batch process auto cut offs
  • PLC based sync with other plants
  • Pressure controls

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Ion Exchange DM Plant
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Ion Exchange DM Plant

Approx. Price: Rs 50,000 / onwardsGet Latest Price

FEATURES

High Purity Demineralized Water

Two Column Principle Cation - Anion

Co-Current & Counter Current Systems

Fully Automatic & Manual Units

Circulation loop to unwanted regeneration

Feed Water Cartridge or Bag Filtration

Availability for Low to High Consumption

Skid Mounted, Compact Design

Continous Quality Monitoring

Isolated or In-Built Regeneration Tank Skid

 

PARAMETERS MONITORING & CONTROL

Continous Conductivity Monitoring

Flow thru PH Monitoring

Hourly Production Flow Meters

Sampling before & after each column

Colour Changing Indicator Resin Optional

Quality Limits with Alarm Functions


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Two Bed DM Plant
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Two Bed DM Plant

Approx. Price: Rs 50,000 / onwardsGet Latest Price

COMPONENTS & MATERIALS

Composite Ion Exchange Vessels

High Productive Grade Resins

Imported Multiport Valves

Industrial UPVC Pipes, Fittings & Valves

UPVC/ MSRL Ejectors

Conductivity & Other Meters

Regeneration Stations

Stainless Steel 316/ 304 Pumps

Stainless Steel Frame

Proven Electronic Components

Deminiralization Flow Pattern

Co-Current

Counter Current

During Service cycle water passes through the resin bed from top to bottom

During Service cycle water passes through the resin bed from bottom to top

During Regeneration the reagent & mixed water passes through the resin bed in the same direction, from top to bottom

During Regeneration the reagent & mixed water passes through the resin bed in the opposite direction, from top to bottom

Medium Quality Achieved < 30 µS/ Cm

Higher Quality Achieved < 5 µS/ Cm

Higher Chemical Consumption

Minimum Chemical Consumption

Lower Capital Investment

Higher Capital Investment

Higher Maintenance Cost

Lower Maintenance Cost


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Automatic Demineralization Unit
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Automatic Demineralization Unit

Approx. Price: Rs 50,000 Get Latest Price

Large Scale De mineralization Unit - Automatic

Model

Flow

M3/ Hr.

Output

M3

Regenerant

Size

Inlet/ Outlet/ Drain

 

 

 

30% HCl - L

30% NaOH - L

 

 

TDMP-10

3

200

66

22

1600 X 775 X 2150

1”

TDMP-20

5

350

120

40

2000 X 925 X 2325

11/4”

TDMP-30

10

540

180

60

2350 X 1100 X 2325

11/2

TDMP-40

15

780

255

85

2650 X 1250 X 2325

2”

TDMP-50

20

1020

345

115

3000 X 1450 X 2325

2”

 

*Note: All Plants are assembled with Manual & Pneumatic Actuated Valves & Output mentioned is based on 100 ppm of Inlet Raw Water TDS with options of automatic or manual.

 


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Manual Demineralization Plant
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Manual Demineralization Plant

Approx. Price: Rs 50,000 / onwardsGet Latest Price

Small Scale Demineralization Units

Model*

Flow

Ltrs/ Hr.

Output

M3

Regenerant

Size

Inlet/ Outlet/ Drain

 

 

 

30% HCl - L

99% NaOH - Kg

L mm X W mm X H mm

 

TDMPV-10

75

1.8

1.8

0.6

600 X 200 X 1000

1/2”

TDMPV-20

200

8.0

4.5

1.5

800 X 250 X 1000

3/4”

TDMPV-30

300

20

7.5

2.5

800 X 250 X 1250

3/4”

TDMPV-40

500

40

15

5

900 X 300 X 1700

3/4”

TDMPV-50

1000

80

30

10

1025 X 500 X 1700

1”

TDMPV-60

1500

120

45

15

1100 X 525 X 1875

1”

TDMPV-70

2000

150

54

18

1200 X 550 X 1875

1”

 

*Note: Except TDMPV-10 All Plants are assembled with Multiport Valves & Output Mentioned is based on 100 ppm of Inlet Raw Water TDS with options of automatic or manual.


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Manual DM Plant
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Manual DM Plant

Approx. Price: Rs 50,000 / onwardsGet Latest Price

Small Scale Demineralization Units

Model*

Flow

Ltrs/ Hr.

Output

M3

Regenerant

Size

Inlet/ Outlet/ Drain

 

 

 

30% HCl - L

99% NaOH - Kg

L mm X W mm X H mm

 

TDMPV-10

75

1.8

1.8

0.6

600 X 200 X 1000

1/2”

TDMPV-20

200

8.0

4.5

1.5

800 X 250 X 1000

3/4”

TDMPV-30

300

20

7.5

2.5

800 X 250 X 1250

3/4”

TDMPV-40

500

40

15

5

900 X 300 X 1700

3/4”

TDMPV-50

1000

80

30

10

1025 X 500 X 1700

1”

TDMPV-60

1500

120

45

15

1100 X 525 X 1875

1”

TDMPV-70

2000

150

54

18

1200 X 550 X 1875

1”

 

*Note: Except TDMPV-10 All Plants are assembled with Multiport Valves & Output Mentioned is based on 100 ppm of Inlet Raw Water TDS with options of automatic or manual.


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